How It Works

Usually just a few key measurements. We typically need your compressors’ power usage (amps or kW) and system pressure over time. Flow data is useful if available, but not required. If you don’t have this data, we can set up temporary loggers to collect it. We work with whatever you have. Essentially, better data gives us more precise results, but we can adapt to any situation.

Not at all. Our data logging is non-intrusive. We don’t need to shut down anything; we simply attach sensors while your equipment runs normally. The loggers quietly record performance in the background. After we’ve gathered enough information, we remove our gear without any impact on production. The audit is designed to observe typical operations, so there’s zero downtime for you.

Very accurate. Because we base our model on real data and sound physics, its predictions closely match real-world outcomes. In projects where our recommendations were implemented, the actual energy savings were usually within a few percent of what we forecasted. We also err on the side of caution when predicting results, to ensure we don’t over-promise. You can trust that the savings we identify are achievable.

Every system is different, but we often suggest things like fixing leaks, lowering unnecessarily high pressure settings, adding or expanding receiver tanks, improving compressor control sequencing, or upgrading to a more efficient compressor if needed. We focus on cost-effective steps first. For example, one analysis showed that installing an 800-gallon air receiver tank let a secondary compressor stay off longer, cutting energy use by about 5% with a payback of only a few months. With SMARTCair’s detailed modelling, we target the improvements that will yield the greatest benefit for your system.

Yes. In fact, manufacturing facilities are among our main clients because they often have the most to gain. We have performed many compressed air audits for manufacturing plants, from automotive factories to food processors. Our process works for any industry, and larger sites often have bigger savings potential. Whether you run a small workshop or a huge factory, we tailor our analysis to find the optimal energy-saving measures for your operation.