SMARTCair – Optimizing Compressed Air Systems for Energy Efficiency

Precision Modeling – Powering Efficient Compressed Air Solutions

SMARTCair – Optimizing Compressed Air Systems for Energy Efficiency

Precision Modeling – Powering Efficient Compressed Air Solutions

REDUCING YOUR ENERGY COSTS IN COMPRESSED AIR SYSTEMS

Compressed air systems are vital in many industries yet are notoriously inefficient. In fact, up to 90% of the energy input to a typical compressed air system can be wasted as heat and friction. SMARTCair helps businesses turn this around. We specialize in compressed air optimization and energy efficiency improvements that lead to major energy savings and GHG emissions reduction for your operations. Our data-driven approach finds hidden inefficiencies and delivers tangible results in reduced power use and costs.

WHAT WE DO

Compressed Air Audits & Data

We conduct compressed air audits using sensors and data logging to see how your system really performs.

Modelling Scenarios

Using advanced simulation tools, we virtually test improvements (adjusting controls, adding storage, upgrades) to predict results before you invest.

Energy Efficiency Measures

We pinpoint the best ways to boost your system’s efficiency – from fixing leaks to optimizing compressor settings.

Results & Reporting

You receive a clear report with projected energy and cost savings and GHG reductions to inform your decisions.

SMARTCair combines engineering expertise with an accessible, user-friendly approach. We make it simple to understand how to reduce energy costs in compressed air systems. In one project we cut a plant’s compressed air energy use by over 40%, saving them around $150,000 a year by eliminating an unnecessary part-load compressor. Improvements like these also boost reliability and reduce wear on equipment. Whether you run a small workshop or a large manufacturing facility, our mission is to deliver significant energy savings and sustainability benefits through smarter compressed air management.

Our Approach

You supply the data and we produce standardized analysis and modelling - minimum data input requirements of only compressor amps and system pressure, SMARTCair will analyze your base system and model up to two energy efficient scenarios.

Multiple date types handled (ordinal unix, ordinal excel, date/time) and data can come in multiple files with different time intervals - SMARTCair will automatically merge files into a single time interval.

Input units can be SI, Imperial or a mix of both. The system automatically applies the necessary unit conversion factors and displays all output data in the unit system you prefer.

Ambient pressure, temperature and RH will be accounted for and data periods with power outages or problem data can easily be excluded.

Features coming soon include: Online access to the modelling tool - load files, setup projects and run your own analysis, and Online access to reports and analysis for customers - live reporting.

Frequently Asked Questions

How to reduce energy costs in compressed air systems?

Reducing energy costs for compressed air starts with improving efficiency and eliminating waste. That means fixing air leaks, running compressors only when needed, keeping pressure settings optimal, and using efficient components like variable speed drives or extra storage. SMARTCair finds these opportunities through data analysis and recommends specific actions to significantly cut your compressed air electricity use and costs.

Why are compressed air systems often inefficient?

Because so much input energy turns into waste heat instead of useful air power. Many systems also have multiple compressors running unnecessarily or pressure set too high. Without good data, these issues stay hidden. We measure key metrics such as power, flow, and pressure to uncover and fix such inefficiencies.

What services does SMARTCair provide?

We offer complete compressed air system optimization services. Our team performs audits to collect data, then uses that data to model improvements. We recommend energy efficiency measures and deliver a report quantifying expected savings in energy, costs, and emissions. In short, we give you a clear plan to make your compressed air system more efficient.

How much can a company save by optimizing compressed air usage?

Results vary, but many clients see energy savings of 20–50% after optimization. That can translate to tens or even hundreds of thousands of dollars saved annually. Some facilities have cut their electricity bills by about one-third, and in certain cases over 40% savings have been achieved. Beyond cost savings, cutting waste energy also means significant GHG emissions reduction.

Is compressed air system optimization expensive?

Generally, yes, it’s very cost-effective. Many fixes (leak repairs, control adjustments) are low-cost. Even adding equipment like an extra receiver tank or a better controller often has a fast payback. In some projects, improvements paid for themselves within a few months via lower power bills. We prioritize low-cost, high-impact changes first to maximize your ROI.

SMARTCair – Optimizing Compressed Air Systems for Energy Efficiency

SMARTCair – Optimizing Compressed Air Systems for Energy Efficiency

REDUCING YOUR ENERGY COSTS IN COMPRESSED AIR SYSTEMS

WHAT WE DO

Compressed Air Audits & Data

Modelling Scenarios

Energy Efficiency Measures

Results & Reporting

Our Approach

You supply the data and we produce standardized analysis and modelling - minimum data input requirements of only compressor amps and system pressure, SMARTCair will analyze your base system and model up to two energy efficient scenarios.

Multiple date types handled (ordinal unix, ordinal excel, date/time) and data can come in multiple files with different time intervals - SMARTCair will automatically merge files into a single time interval.

Input units can be SI, Imperial or a mix of both. The system automatically applies the necessary unit conversion factors and displays all output data in the unit system you prefer.

Ambient pressure, temperature and RH will be accounted for and data periods with power outages or problem data can easily be excluded.

Features coming soon include: Online access to the modelling tool - load files, setup projects and run your own analysis, and Online access to reports and analysis for customers - live reporting.

Frequently Asked Questions

Contact

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